Spiral Fertilizer Turning Machine
As one of the important machinery in the fermentation equipment and organic fertilizer production process. The spiral fertilizer turning machine has been at the forefront of the development of the times, making a big contribution to the production of organic fertilizer.
As one of the important machinery in the fermentation equipment and organic fertilizer production process. The turning machine has been at the forefront of the development of the times, making a big contribution to the production of organic fertilizer. Zhengzhou Fusmar Machinery is a professional spiral turning machine manufacturer, this article will introduce this machine in detail.
Spiral Fertilizer Turning Machine Introduction
The spiral turning machine is the main equipment for aerobic dynamic composting. As a new type of organic fertilizer turning machine, it has rapidly proliferated in the fertilizer machinery and equipment. At the same time, it is a mainstream product that affects the development trend of the composting industry. The spiral turning machine is so important because of its role in compost production.
The design of the spiral turning machine overcomes the limitations of the traditional trough turning machine in width and depth. With a stack depth of up to 1.7 meters and a width of up to 12 meters. It has the functions of stirring and automatic oxygenation while turning over the pile. This can make the material fully contact with oxygen, increase the fermentation rate, quickly decompose the compost, prevent the generation of odor, greatly save the oxygen consumption energy, shorten the fermentation time, and so on.
Application Of The Turning Machine
The spiral turning machine used for fermentation and dumping of organic waste, such as livestock manure, sludge garbage, sugar mill sludge, dregs cake, sawdust, and so on. It widely used in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, fermentation and dehydration operations in bisporus plantations, and so on. Suitable for aerobic fermentation, it can use together with solar fermentation room, fermentation tank, and mobile machine. It can use with the mobile machine to realize the function of one machine and multiple slots. Otherwise, the fermentation tanks that matched with it can discharge continuously or in batches. High efficiency, stable operation, sturdy, durable, evenly turned, and so on.
Working principle Of Spiral Turning Machine
The spiral turning machine composed of main components such as front and rear traveling device, left and right running device, rotary blade lifting device, rotary vane rotary power device, and PLC control cabinet. This model overcomes the problem of shallow turnover depth, small span and large floor space of the ordinary turning machine. The effective stacking of the equipment can reach 1.7m and the effective stack span can reach 6-11m, which greatly improves the utilization rate of the worksite. Especially suitable for the fermentation of low organic matter such as sludge and municipal waste (due to the low organic matter content, it is necessary to have a considerable fermentation depth to increase the fermentation temperature and thus reduce the fermentation time).
The device uses two intermeshing and oppositely turning spiral blades to turn the material at the bottom of the fermentation tank to the upper part. At the same time, it moves laterally and longitudinally to make the material and the oxygen in the air get in full contact, thereby playing a role in aerobic fermentation and turning over and cooling. This equipment equipped with a PLC program control cabinet, which can realize manual or automatic control function, and can also equip with a remote control device to achieve accurate operation.
Main Feature Of The Machine
- Stirring function in raw material quenching and tempering.In the fertilizer production, in order to adjust the carbon-nitrogen ratio, pH, water content, etc. toadd some auxiliary materials. Otherwise, the main raw materials and various auxiliary materials stacked roughly together in proportion can stir and evenly mix through the turning machine to achieve the purpose of quenching and tempering.
- Mediate the temperature of the raw material pile. In the operation of the turningmachine, the raw material pellets fully contacted and mixed with the air, which helps the aerobic microorganisms to actively generate the fermentation heat, and then the stack temperature rises. When the temperature is high, the fresh air can supplement. Lower the temperature of the heap. Forming a state of intermediate temperature-high temperature-intermediate temperature-high temperature, otherwise, various beneficial microbial bacteria rapidly grow and multiply in their adapted temperature range.
- Improve the permeability of the raw material pile. The turn-over system can process the material into small agglomerates. And then making the vicious and dense material pile become fluffy and elastic, forming a suitable porosity.
- Adjust the moisture of the raw material pile.The suitable water content for raw material fermentation is above 55%. At the same time, the moisture standard for finished organic fertilizer is below 20%. In the fermentation, the biochemical reaction will generate new water. Therefore, as the process of fertilizer production reduces water in a timely manner. In addition to evaporation caused throughheat conduction, the turning material will form a mandatory water vapor emission.
- Realize the special requirements of the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material achieved.
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